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Thought I had a bad starter...
 Moderated by: Dave  

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Dave
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Joined: Wed Nov 3rd, 2004
Location: Monrovia, California USA
Posts: 3884
 Posted: Fri Oct 30th, 2009 02:31 pm

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Don't blame ya, works real good too...

empty
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Joined: Tue Jun 28th, 2005
Location: Plano, Texas USA
Posts: 1673
 Posted: Fri Oct 30th, 2009 01:12 pm

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I just ordered the stock replacement from the stealer.

Dave wrote:
The damnedest things Empty...

I went through a similar thing on my bike after I removed the shaft that went through my primary for the mid-controls. I used an expanding plug (rubber stopper with hole and a bolt in it, tighten the bolt and the rubber expands) to plug the inner-primary...

The rubber fell apart. The bolt fell to the bottom of the primary and got wedged in between the housing and the ring-gear. Locked it up solid as you can get...

Found it when I pulled the primary cover off. I was able to get the bolt out, all remaining rubber, etc. Used 1/2 NPT tap and a pipe plug on the inner. Lots of loc-tite. Haven't had a problem since...

What kind of tensioner did you order? I've heard that the M6 is good and then its supposed to be pretty simple to upgrade(?) to the later model style auto-tensioner...

Dave
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Joined: Wed Nov 3rd, 2004
Location: Monrovia, California USA
Posts: 3884
 Posted: Fri Oct 30th, 2009 12:32 pm

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The damnedest things Empty...

I went through a similar thing on my bike after I removed the shaft that went through my primary for the mid-controls. I used an expanding plug (rubber stopper with hole and a bolt in it, tighten the bolt and the rubber expands) to plug the inner-primary...

The rubber fell apart. The bolt fell to the bottom of the primary and got wedged in between the housing and the ring-gear. Locked it up solid as you can get...

Found it when I pulled the primary cover off. I was able to get the bolt out, all remaining rubber, etc. Used 1/2 NPT tap and a pipe plug on the inner. Lots of loc-tite. Haven't had a problem since...

What kind of tensioner did you order? I've heard that the M6 is good and then its supposed to be pretty simple to upgrade(?) to the later model style auto-tensioner...

jeffy ole boy
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Joined: Mon Jan 2nd, 2006
Location: By Bridge On The River, Indiana USA
Posts: 3348
 Posted: Fri Oct 30th, 2009 12:07 am

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jeffy ole boy wrote: empty wrote: I pulled the primary cover off and what do I see? A busted arm on the primary chain tensioner. Pulled the jackshaft and inspected everything in the starter and it all looks good. I am wondering if a piece of plastic from the tensioner shoe got wedged up by the starter gear.  Tensioner stuff is on order and time will tell.Hmmm may so ?   One of those fancy automatic tentioners would be nice-  they's around $hundred I think...  Don't know about your primary chain, but mine seldom gets loose.   Strange the tentioner came apart though aint it.

empty
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Joined: Tue Jun 28th, 2005
Location: Plano, Texas USA
Posts: 1673
 Posted: Thu Oct 29th, 2009 10:58 pm

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I pulled the primary cover off and what do I see? A busted arm on the primary chain tensioner. Pulled the jackshaft and inspected everything in the starter and it all looks good. I am wondering if a piece of plastic from the tensioner shoe got wedged up by the starter gear.  Tensioner stuff is on order and time will tell.


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